Building Better Trade Show Displays with Custom Aluminum Extrusions

The trade show industry is an ever-growing and fiercely competitive arena where businesses are always seeking ways to capture the attention of potential clients and stand out from the crowd.

With so many companies vying for the attention of attendees, it can be a challenge to make a lasting impression.

One way to achieve this is by investing in custom aluminum extrusions for your trade show displays. This approach is an excellent way to create unique and eye-catching exhibits to help your business make a statement and stand out from the competition.

The global aluminum extrusion market is a vast and rapidly growing industry, which is expected to expand at a compound annual growth rate (CAGR) of 7.5% between 2022 and 2030. 

Custom aluminum extrusions offer a wide range of benefits, including superior durability, exceptional strength-to-weight ratio, and high corrosion resistance. They can be shaped and designed in almost any configuration, enabling businesses to create displays that are not only visually impressive but also highly functional and efficient.

In this article, we’ll explore the many advantages of using custom aluminum extrusions in the trade show display industry.

What are custom aluminum extrusions?

Custom aluminum extrusions are an innovative solution that allows businesses to create bespoke aluminum shapes for a wide range of applications, including trade show displays. 

This process involves heating aluminum billets to a particular temperature and then forcing them through a die, which produces a specific shape or profile. 

This approach enables businesses to create custom shapes and sizes that are tailored to their specific needs, allowing for greater flexibility and creativity in design. With custom aluminum extrusions, businesses can create unique and visually stunning trade show displays that are sure to grab the attention of potential clients. 

Some companies like ClassicModul, specializing in custom aluminum extrusions, offer a wide range of services, from raw extrusion orders to complex designs. This means that businesses can create a design completely tailored to their requirements and specifications, enabling them to make a real impact at trade shows.

Advantages of Custom Aluminum Extrusions in the Trade Show Display Industry


Trade show displays are often subjected to wear and tear during transport and setup, which is why durability is a key consideration when designing them. 

Custom aluminum extrusions are incredibly strong and durable, which means they can withstand the rigors of trade show use. They are also resistant to corrosion, which makes them ideal for use in outdoor environments.


When it comes to trade show displays, portability and ease of setup are key factors. Custom aluminum extrusions are an ideal choice for businesses looking to create displays that are lightweight, durable, and easy to transport. 

Despite their lightweight nature, custom aluminum extrusions offer a high strength-to-weight ratio, making them able to support heavy loads without adding unnecessary weight. 

Aluminum’s high strength-to-weight ratio makes it an excellent choice for structural applications, as it can weigh up to 65% less than steel while still providing excellent strength and durability.


Custom aluminum extrusions offer a high level of customisation, allowing businesses to create unique trade show displays that reflect their brand and messaging. With a variety of colors, finishes, and profiles to choose from, custom aluminum extrusions offer businesses the flexibility to design displays that stand out from the crowd and leave a lasting impression.

The extrusions can be fabricated to precise specifications, enabling businesses to create displays with intricate and complex designs that would be impossible with other materials. Additionally, aluminum can be easily shaped and manipulated to create curved or angled displays, giving businesses greater freedom in their design.

Ease of Assembly

Custom aluminum extrusions are designed to fit together easily and securely, which makes assembly of trade show displays fast and hassle-free. This allows for quicker setup times, which means you can spend more time interacting with potential customers.


Investing in custom aluminum extrusions may seem expensive at first, but it can be a cost-effective option in the long run. Because they are durable and long-lasting, they can be used for multiple trade shows, saving you money on replacement costs.


Custom aluminum extrusions are an excellent choice for businesses looking for an environmentally friendly option for their trade show displays. 

Aluminum is a highly sustainable material that can be recycled indefinitely without losing its properties, making it an eco-friendly and cost-effective choice. Nearly 75% of all aluminum ever produced is still in use today, reflecting the material’s durability and versatility. 

By using custom aluminum extrusions, businesses can take advantage of this sustainability and create unique and visually stunning trade show displays that make a positive impact while minimizing their environmental footprint.


Custom aluminum extrusions offer a range of advantages for businesses looking to create unique and durable trade show displays. Their versatility, durability, lightweight design, and many more characteristics make them an ideal choice for any company looking to make a lasting impression at trade shows and other events.

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